ATI Tool Changer Products: QC-160

No-Touch locking technology allows plate separation when locking.
Patented Fail-Safe locking mechanism design results in low force acting on the piston.
All locking parts made of Rc58 stainless steel.
Long-life bushings for pneumatic pass-through.
High Moment Capacity and Strength: The QC-160 utilizes the same proven locking mechanism as the QC-200 Series Tool Changers - exceeding 200 kg robot load specifications.
Mounts Directly to Most 200 kg Robots: Supports 125 mm ISO mounting pattern.
Optional Lock and Unlock sensing without increasing the stack height.
Flats A and B have center/dual module mounting. Up to 4 modules without adapters.
RTL sensing is also available.

QC-160 Tool Changer (Master and Tool)

Control and Signal Modules

Module	Type	Description	Notes	Adapter Plate Required
G5	DeviceNet Pass-through Modules	19-pin, 3 Amp/250VAC Electrical Module with 5-pin DeviceNet Connector and 5-position Swivel	Flats A, B	No
GB8 Family	Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules	Ethernet modules supporting Gigabit speeds, X- and A-Coded Connectors	Flats A, B	No
GBX	Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules	10 Gigabit Ethernet Pass-Through Module, M12 X-coded	Flats A and B	No
RD5	DeviceNet Pass-through Modules	4 Amp/250VAC electrical module with 5-pin M12 connector	Flats A, B	No
RE10	Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules	10/100 CAT5e Ethernet Pass-through Module	Flats A, B	No
RE5	Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules	Ethernet Pass-through Module with 4-pins and Shield	Flats A, B	No
RP5	Discrete Pass-through Modules	Discrete PROFIBUS Pass-Through Module with B-coded M12 Connector	Flats A, B	No
TD	DeviceNet Pass-through Modules	10-pin, 5 Amp/24V, pass-through DeviceNet and Aux power module	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	No
TDEA	DeviceNet Pass-through Modules	DeviceNet Pass-Through Module with M12 Connectors Redundant Signals	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	No
TE	Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules	Ethernet Pass-through Module with connectors for Ethernet and Aux Power	Flats A,B (On Flat B, Position 3, Port 5 is restricted). TE/TP modules cannot be mounted adjacent to other modules on same flat without special adapter.	No
TP	Ethernet/EtherNetIP/EtherCAT/PROFINET Pass-Through Modules	PROFINET Pass-through Module with connectors for PROFINET and Aux Power, 5-Pin Aux Power	Flats A,B (On Flat B, Position 3, Port 5 is restricted). TE/TP modules cannot be mounted adjacent to other modules on same flat without special adapter.	No

Electrical Modules

Module	Type	Side	Description	Notes	Adapter Plate Required
D25	Electrical Modules		25-pin, 3 Amp/50VAC electrical module with low-power D-sub connector	Flats A, B	No
G10	Electrical Modules		19-pin (10 available to the customer), 3 Amp/250VAC, MS miniature MS quick-disconnect connector with 0-99 Tool-ID built inside and 5 position swivel - Tool side only	Flats A, B	No
G12 Family	Electrical Modules		G-Style Adjustable module with M12, 12-pole connector supporting 16 (0-F) Tool ID.	Flats A, B	No
G14	Electrical Modules		19-pin (14 available to the customer), 3 Amp/250VAC, MS miniature MS quick-disconnect connector with 0-15 Tool-ID built inside and 5 position swivel - Tool side only	Flats A, B	No
G19	Electrical Modules		19-pin, 3 Amp/250VAC electrical module with miniature MS quick-disconnect connector and five position swivel	Flats A, B	No
G26 Family	Electrical Modules		26-pin Electrical Module, 3 Amp/250VAC, MS miniature quick disconnect connector and five position swivel	Flats A, B	No
GD4	Electrical Modules		Electrical Module with and with 5-position adjustable M12 4-Pin Connector	Flats A, B	No
GF19 Family	Electrical Modules		19-pin, 3 Amp/125VAC electrical module with M16-style quick-disconnect connector and five position swivel	Flats A, B	No
K45	Electrical Modules		K19 electrical module (19 pins right side) and K26 electrical module (26 pins left side) when facing connectors mounted side-by-side on adapter plate	Flats A, B	No
MT14A-M and MT14-T, MTR14-M and MTR14-T	Electrical Modules	M	14-pin, 13 Amp/500VAC/700VDC electrical module. Also available with Modified version with Amphenol connector relocated to mount with connector flange parallel to mounting flat	Flats A, B	No
MT8 Family	Electrical Modules		8-pin, 20 Amp, 500VAC/700 VDC Electrical Module	Flats A, B	No
MT9A Family	Electrical Modules		9-pin, 28 Amp (30 Amp for MT9A), 500VAC/700VDC electrical module (available with Viton seals)	Flats A, B	No
MTA6	Electrical Modules		MT-style Power Module with Amphenol connector Max. rating 45 Amp	Flats A, B	No
MTC6A	Electrical Modules		High Current 100A Module, 4 power + 2 brake pins, field-wireable cord grip, radial exit, partially potted	Flats A, B	No
MTS9	Electrical Modules		9-pin, 28 Amps/500VAC/700VDC Electrical Module, Straight Version	Flats A, B	No
NB8A	Electrical Modules		Inductive Coupler Module, PNP-Compatible, 8X Signal Pass Thru with 0.2m Pigtail M12 12-Pin Connector		No
R10	Electrical Modules		19-pin (10 available for customer use - See pinout drawing), 5 Amp/250VAC (R19) electric module with (0-99) Tool-ID (Tool side only) (See also R19 Family webpage)	Flats A, B	No
R12	Electrical Modules		12-pin pass-thru module with an M12, 12-pin connector, supports Coherix predator 3D camera power/IO	Flats A, B	No
R14	Electrical Modules	T	19-pin (14 available for customer use - See pinout drawing), 5 Amp/250VAC (R19) electrical module with (0-9) Tool-ID (Tool side only) (See also R19 Family webpage)	Flats A, B	No
R17	Electrical Modules	T	26-pin (17 available for customer use - See pinout drawing), 3 Amp/250VAC (R26) electrical module with (0-99) Tool-ID (Tool side only) (See also R26 Family webpage)	Flats A, B	No
R19 Family	Electrical Modules		19-pin, 5 Amp/250VAC electrical module with miniature MS quick-disconnect connector	Flats A, B	No
R21	Electrical Modules	T	26-pin (21 available for customer use - See pinout drawing), 3 Amp/250VAC (R26) electrical module with (0-9) Tool-ID (Tool side only) (See also R26 Family webpage)	Flats A, B	No
R26 Family	Electrical Modules		26-pin, 3 Amp/250VAC electrical module with miniature MS quick-disconnect connector	Flats A, B	No
R32 Family	Electrical Modules		32-pin, 3 Amp/250VAC with 36-pin MS quick-disconnect connector	Flats A, B	No
R3-M,S3-T	Electrical Modules		4 Amp/250VAC Electrical Module with 3-pin Turck RSFL36 Minifast Connector	Flats A, B	No
R4	Electrical Modules		4 Amp/250VAC Electrical Module with 4-pin Eurofast connector	Flats A, B	No
RF14	Electrical Modules		19-pin (14 available for customer use - See pinout drawing), 3 Amp/125VAC (RF19) electrical module with (0-9) Tool-ID (Tool side only) (See also RF19 Family webpage)	Flats A, B	No
RF19 Family	Electrical Modules		19-pin, 3 Amp/125VAC electrical module with M16-style quick-disconnect connector	Flats A, B	No
RF26PD Family	Electrical Modules		26-pin, 3 Amp/150VAC potted electrical module with M27 threaded connector	Flats A, B	No
RF5	Electrical Modules		Electrical Module Assembly, 5-Pin Minifast Connector, High Power Pin Block	Flats A, B	No
RF6A	Electrical Modules		Electrical Module Assembly, 6-Pin Minifast Connector, High Power Pin Block	Flats A, B	No
RJ219	Electrical Modules		Electrical Module with Junction Box with (2) M12, 5-Pin Connectors	Flats A, B	No
RK12	Electrical Modules		Electrical Module with 12-pin pass-through, 12-Pin M23 connector, Power 5 Amps/150VDC, Signal 2 Amps/30V	Flats A, B	No
RK17	Electrical Modules		Electrical Module with 17-pin pass-through, 3 Amp/125VAC, 17-Pin M23 connector	Flats A, B	No
RK19	Electrical Modules		RK19 Electrical Module with M23, 19-Pin Connector, 3 Amps/150 VAC	Flats A, B	No
RL5	Electrical Modules		High Power Electrical Module with 5-pole, M12 L-Coded Connector supporting up to 63V/16A.	Flats A, B	No
RU10	Electrical Modules		10-pin, 5 Amp/250VAC Electrical Module with with a single USB 2.0 connector	Flats A, B	No
S14	Electrical Modules	T	19-pin (14 available for customer use - See pinout drawing), 5 Amp/250VAC (S19) electrical module with (0-9) Tool ID (Tool side only) (See also S19 Family webpage)	Flats A, B	No
S19 Family	Electrical Modules		19-pin, 5 Amp/250VAC inline electrical module with miniature MS quick-disconnect connector	Flats A, B	No
S26	Electrical Modules		26-pin, 3 Amp/250VAC inline electrical module with miniature MS quick-disconnect connector	Flats A, B	No
SF19 Family	Electrical Modules		19-pin, 3 Amp/125VAC inline electrical module with M16-style quick-disconnect connector	Flats A, B	No
T19 Family	Electrical Modules		19-pin, 5 Amp/250VAC Electrical Module with MS cylindrical threaded connector	Flats A, B	No
TMB	Electrical Modules		Pass-through Electrical Module for Multibus signals using a 17-pin M23 connector	Flats A, B	No
X7B	Electrical Modules		Coax cable module, single contact, BNC connector	Flats A, B	No
X7C	Electrical Modules		High Voltage Module for Ultrasonic Weld Applications, SHV connector	Flats A, B	No
X7E	Electrical Modules		4-Connector COAX Module Rated for Video and Low-power, J16 Pattern Mountable	Flats A, B	No
X7G	Electrical Modules		High Voltage Module for Ultrasonic Weld Applications, Isolated SHV Connector	Flats A, B	No
XG7GL	Electrical Modules		Ultrasonic Module with Lemo connector for Ultrasonic Weld Applications, Adapted for G-Series Swivel Housing	Flats A, B	No

High-Current Modules

Module	Type	Side	Description	Notes	Adapter Plate Required
PG0	High-Current Modules		1 contact, 600 Amps (not to exceed 800 Volts) module (Adapter plate needed)	Flats A, B; JJ86 adapter required.	Yes
PG1	High-Current Modules		High Current Module with Single Contact, #2 Wire, 200 Amp	Flats A, B	No

Other Modules

Module	Type	Description	Notes	Adapter Plate Required
GBXC	Tool Cover Modules	Tool Side Protective Cover for GBX Modules – Tool side only	Flats A and B	No
JJ113	Adapter Assemblies	Adapter Plate Assembly, Single J16 QC Mounting to (4) J16 Module Mounting	Apps Approval	No
JPC	Other Modules	Tool Side Protective Cover for G, M, R, S, and T Series Modules Drawing	Flats A, B	No
Stand-alone Dust Covers	Other Modules	Stand-Alone Dust Cover	Compatible with 9120-DC-201-9.	No

Pneumatic and Fluid Modules

Module	Type	Side	Description	Notes	Adapter Plate Required
F2Hx14x	Hydraulic Modules		Hydraulic Module, (2) Ports with Pressure Ratings and Pipe Threads as Listed	Flats A, B	No
FG2	Fluid/Air Module		(2) G 3/8 (BSPP) self-sealing ports fluid/air module, stainless steel (replaces F02-E)	Flats A, B	No
FG2-M,FG2A-T	Air Modules	T	(2) G 3/8 (BSPP) pass-through ports pneumatic module, stainless steel (Tool side only)	Flats A, B	No
FG4	Fluid/Air Module		(4) G 3/8 (BSPP) self-sealing ports fluid/air module, stainless steel (Replaces F04-E)	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	No
FG4A	Air Modules	T	(4) G 3/8 (BSPP) pass-through ports pneumatic module, stainless steel (Tool side only)	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	No
FN2	Fluid/Air Module		(2) 3/8 NPT self-sealing ports fluid/air module, stainless steel (replaces F02-N)	Flats A, B	No
FN4	Fluid/Air Module		(4) 3/8 NPT self-sealing ports fluid/air module, stainless steel (replaces F04-N)	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	No
FN4A	Air Modules	T	(4) 3/8 NPT pass-through ports pneumatic module, stainless steel (Tool side only) (Replaces F04A)	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	No
P05	Air Modules		(10) M5 ports for pneumatic pass-through	Flats A, B	No
P12A,P12A-E	Air Modules		(2) 1/2 NPT or (2) G 1/2 (BSPP) pass-through ports pneumatic module (Air or Vacuum service) Ported axially.	Flats A, B	No
P14,P14-E	Air Modules		(2) 1/4 NPT or G 1/4 (BSPP) pass-through ports pneumatic module	Flats A, B	No
P16M5	Air Modules		Pneumatic Module with (16) M5 radial/axial pass-through air ports	Flats A, B	No
P18,P18-E	Air Modules		(4) 1/8 NPT or G 1/8 (BSPP) pass-through ports pneumatic module	Flats A, B	No
P186,P186-E	Air Modules		(6) 1/8 NPT or G 1/8 (BSPP) Pass-through Ports Pneumatic Module	Flats A, B	No
P186A,P186A-E	Air Modules		(6) 1/8 NPT or G 1/8 (BSPP) pass-through ports pneumatic module (Air or Vacuum service) Ported axially.	Flats A, B	No
P188-E	Air Modules		Pneumatic Module with (8) G 1/8 (BSPP) Ports	Flats A, B	No
P238	Air Modules		(2) 3/8 NPT pass-through ports pneumatic module	Flats A, B	No
P38A,P38A-E	Air Modules		(4) 3/8 NPT or G 3/8 (BSPP) pass-through ports pneumatic module. Ported axially.	Flats A, B	No
P48,P48-E	Air Modules		Pneumatic Module with (4) 3/8 NPT or G 3/8 (BSPP) Pass-through Ports	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	No
P8M5	Air Modules		Pneumatic Module with (8) M5 radial/axial pass-through air ports	Flats A, B	No
V112A-E	Vacuum/Air Modules	M	Vacuum Module with (1) G 1-1/2 (BSPP) Axial Port	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	Yes
V200A	Vacuum/Air Modules	M	Vacuum Pass-through Module with (1) 2" NPT port, M19 pattern	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	Yes
V200E	Vacuum/Air Modules	M	Vacuum Modules with G (BSPP) Pass-through Ports, M19 Pattern, Euro Version - Master-side Module - (1) 2" Pass-through Port - Tool-side Module - (1) 2" Pass-through Port	Flats A, B (On Flat B, Position 3, Port 5 is restricted.)	Yes
V34	Vacuum/Air Modules		(1) G 3/4 (BSPP) pass-through port vacuum only module	Flats A, B	No

Servo Modules

Module	Type	Side	Description	Notes	Adapter Plate Required
RES10B	Servo Modules		Servo Signal Module with 12-pole, M23 Connector, STP Wiring		No
RES17	Servo Modules		Servo Signal Module with 17-pole, M23 connector		No

Tool Stand Mounting Options

Click here for a complete list of Tool Stand information and components.

Option Name:

Tooling Plate, Vertical - Blank

Part Number:

9121-TSL-TH-5641

Description:

TSL Tooling Hook Plate Assembly, Blank

Mounting Modules:

9120-TSL-RMH-R000

Proximity Sensors:

8590-9909999-92

Switches and Trip Dogs:

9120-TSL-SS-8074 Safety Switch

Customer Drawings:

9630-20-TSL-RMH-R000.pdf	TSL Hook Module, Rigid
9630-20-TSL-TH-5641.pdf	TSL Tooling Hook Plate Assembly, Blank

Notes:

Tooling Plate listed has blank customer interface. Custom bolt pattern is available upon request and will require new part number.
Tooling Plate listed has blank customer interface. Customer adds required mounting pattern.

Option Name:

Tool Interface Plate - Blank

Part Number:

9120-TSL-HBB-4115

Description:

TSL Tooling Interface Plate - Blank

Post Modules:

9120-TSL-PM-1488-xxxx
9120-TSL-PM-2488-xxxx

Mounting Modules:

9120-TSL-RMB-R000

Sensor Module:

9120-TSL-SMA-XXXX

Switches and Trip Dogs:

9120-TSL-SS-6044 Safety Switch
9120-TSL-SS-7511 Trip Dog

Customer Drawings:

9630-20-TSL-HBB-4115.pdf	TSL Tooling Interface Plate - Blank
9630-20-TSL-RMB-R000.pdf	TSL Pin & Bushing Module, Rigid

Notes:

Other Safety Switch orientations available.
Other Sensor Module options available.
Tooling Plate listed has blank customer interface. Custom bolt pattern is available upon request and will require new part number.

Option Name:

Tooling Interface Plate for QC-150 - Blank

Part Number:

9120-TSL-HBQ-8389

Description:

TSL Tooling Interface Plate for QC-150 and QC-160 - Blank

Mounting Modules:

9120-TSL-RMB-R000

Sensor Module:

9120-TSL-SMA-XXXX

Switches and Trip Dogs:

9120-TSL-SS-6044 Safety Switch
9120-TSL-SS-7511 Trip Dog

Customer Drawings:

9630-20-TSL-HBQ-8389.pdf	TSL Tooling Interface Plate for QC-150 - Blank
9630-20-TSL-RMB-R000.pdf	TSL Pin & Bushing Module, Rigid

Notes:

Other Sensor Module options available.
Other Safety Switch orientations available.
Tooling Plate listed has blank customer interface. Custom bolt pattern is available upon request and will require new part number.

Option Name:

Vertical Tooling Interface Plate - Blank

Part Number:

9120-TSL-VBB-3328

Description:

TSL Vertical Tooling Interface Plate - Blank

Mounting Modules:

9120-TSL-RMB-R000

Sensor Module:

9120-TSL-SMA-XXXX

Customer Drawings:

9630-20-TSL-RMB-R000.pdf	TSL Pin & Bushing Module, Rigid
9630-20-TSL-VBB-3328.pdf	TSL Vertical Tooling Interface Plate - Blank

Notes:

9120-TSL-VBB-3328 - Actual Weight = 10.36 lb (4.7 kg).
Other Sensor Module options available.
Other Safety Switch orientations available.
Tooling Plate listed has blank customer interface. Custom bolt pattern is available upon request and will require new part number.